THE NEW HUGE MASSIVE FORGE!!!

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My name is Alec Steele and I am a 22 year old blacksmith from England, now living in Montana in the USA! With a great team of hardworking folks, we upload videos showcasing the projects we get up to here at the workshop. Lots of sparks, lots of making, lots of fantastic-ness. Great to have you here following along!
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Alec Steele Blacksmith 2020
Underholdning
Runtime: 16:05

Kommentarer

Alec Steele
Alec Steele - 3 måneder siden
Hope you're all staying safe and healthy. We've got some great content lined up for you and we're trying our hardest to keep you inspired and entertained. We hope it's just boredom you're fighting and not illness and suffering. We're thinking deeply about those affected by Covid19 and are grateful for all the healthcare workers around the world putting their lives on the line.
If your shop is at home or it's just you, I hope you're able to make some great things. If you're allowed to be responsibly outside, as we are fortunate to be here in Montana, I hope you enjoy some nature too. If you or loved ones are struggling with health, we have you in our thoughts.
This video began filming about two weeks ago so it's a little out of date in terms of the precautions and protocol we now have at the workshop in regards to avoiding the spread of the virus.
What do you think about a live show at some point this week or next to lighten the mood and have a blast from the past of the Barker Street Forge days?
Alec
Stoneryoda 937
Stoneryoda 937 - 2 måneder siden
Alec Steele absolute LEGEND
bre08005
bre08005 - 2 måneder siden
I find it much more interesting to see you solve problems that you don't already know the solution to. Because I can relate to not knowing about these things. Ha ha
Michael Garrison
Michael Garrison - 2 måneder siden
paint it a glowing orange red
Mike Z
Mike Z - 2 måneder siden
Alec Steele put both blowers on
Cobalt33
Cobalt33 - 3 måneder siden
that natural gas is pretty cold out in that weather as well. maybe prewarming it before the burn coud get that gas pressure up
Jay Williams
Jay Williams - 2 dager siden
I did a level 2 plumbing course in college and I can’t remember the name of the tool they use to crimp the pipe together but it was pretty fun to use hahaha
Rodger P
Rodger P - 2 dager siden
It's good to see that you've been in America long enough to learn that duct tape and bailing wire are the answers to 90% of the world's questions.
Arne Burghouts
Arne Burghouts - 2 dager siden
I don't want to sound like a smartass Alec, since I have absolutely no knowledge about forging and blacksmith business. I love your channel and I am following you since the beginning.
But wouldn't it be better, in current times, to infest in a induction forge? That requires no gas at all.
Here in the Netherlands ( a gas drilling country), we are slowly converting into gas free country.
Besides this, Induction is silent, fast, and reliable. And you can infest in solar-panels to help reduce the energie bills.. In the long run, I think you will profit form it.
Smegma Boy
Smegma Boy - 21 dag siden
lmao imagine what his gas bill is like
Philip Frank
Philip Frank - 25 dager siden
the two bends that you have in the blower pipe, must be also causing some loss in pressure if you could somehow make a mount that enables the pipe to feed straight and directly into the forge, the original blower might even be enough... good luck with the project!
Jotham Walker
Jotham Walker - Måned siden
Pretty sweet Jerry riggin so you could try that blower
rintintinman
rintintinman - Måned siden
Alec,,, must spend as much time cleaning his shop, as innovating, otherwise, ( considering the controled choas), he'd be buried hip deep, in junk, soot, and dirt in no time flat.
Marek Małecki
Marek Małecki - Måned siden
Use compressed air from a compressor, 8bar :P
Polski partacz w jukej
Polski partacz w jukej - Måned siden
It's dosn't matter how much of air you will push in, ammount of axygen it will be the same (17,9%).
Solution is oxygen tank.
Wesley McCravy
Wesley McCravy - Måned siden
I have the solution to your problem but cannot find a way to contact you : anyway you want to gradually reduce the pipe size coming from your blower. I go from a 4 inch blower output to a 1 inch at the burner flare over the course of about 5 ft of heater hoses gradually necking til it meets at a 2 in to 1 in black iron reducer then has about 3 ft of 1in black pipe elbowing about til it goes to flare inside forge. The gradual reduction in size simply increases the pressure at which air is supplied and yes it does strain the bouncy house blower.... But that is what they were designed for. And infact one runs smoother with that bit of backpressure
Brett Park
Brett Park - Måned siden
Make your air line smaller
Ryan Swob
Ryan Swob - Måned siden
A gate valve on gas pipe 😬 i see too many of them leak all the time on water i hope they dont leak that bad on gas
Ryan Swob
Ryan Swob - Måned siden
Personally id just use the ball valve (the lever) as a throttle, but im not a gas expert
Joe Evora
Joe Evora - Måned siden
That’s awesome! But is it more cost effective??
AUSSIE LAD
AUSSIE LAD - Måned siden
So its basically a big oxy welder but a forge
Peter Macris
Peter Macris - Måned siden
"holy granola"
Scott Dahlberg
Scott Dahlberg - Måned siden
Now, folks that is a forge. Jesus that is huge.
Lucas Foster
Lucas Foster - 2 måneder siden
Wow I wish I lived somewhere with mains gas! Barely exists in my country outside of the main cities, and even then it’s not everywhere
Cassius Clay
Cassius Clay - 2 måneder siden
You mentioned a possible blockage. Obviously look there first. Natural gas is a mix of several gasses, including propane. Much more importantly, you get the same heat from 1 cu ft propane as in 2.5 cu ft of natural gas. So your flow of natural gas must be much higher to get the same performance. Your flow of air must increase roughly in proportion. My bet is that the forge was designed to use propane. I suspect that to use natural gas, not only do you need your nice new blower, but you need much larger burners so that you are combusting the gas and trapping the heat instead of just blowing it out of the forge, and high enough gas pressure to deliver the volume.
Lasivian Leandros
Lasivian Leandros - 2 måneder siden
You guys need a good thermometer that is capable of actually telling you the numbers on these forges, not just "I think it's hotter" :)
Jerry Francis
Jerry Francis - 2 måneder siden
You might want to try putting an oxygen line directly to the blower to increase the percentage of oxygen to it,
Rider's Road
Rider's Road - 2 måneder siden
Why not just cut the handle like an inch, instead of making the whole assembly longer?
Dyllin Roberts
Dyllin Roberts - 2 måneder siden
I wanna see that gas bill next month lol
Christian Hansen
Christian Hansen - 2 måneder siden
Kid from Meet the Robinsons grew up
B Ye
B Ye - 2 måneder siden
Get an oxygen compressor to increase pO2.
Arun Kumar
Arun Kumar - 2 måneder siden
Wouldn't it be amazing if every time something fit he said "like a glove" in Ace Ventura's voice.
Ben
Ben - 2 måneder siden
Look into a compound turbo type setup like for cars and trucks
Chris P Bacon
Chris P Bacon - 2 måneder siden
So many industries are using compression fittings now ... We use them in refrigerant and a.c systems now
Morne van Heerden
Morne van Heerden - 2 måneder siden
Add two blowers
Robert Osullivan
Robert Osullivan - 2 måneder siden
Got your own crematorium right there.
Aussie Restorations & Mods
Aussie Restorations & Mods - 2 måneder siden
Im a plumber and gasfitter, Those tools are very expensive and one of the names is called B-Press
Harrison Vrba
Harrison Vrba - 2 måneder siden
Milwaukee tools are the best
GoSnipeX
GoSnipeX - 2 måneder siden
1:47 my pp be like
Matt
Matt - 2 måneder siden
As an aircraft mechanic those genie scissor lifts are a god send. Couldn't do much without them.
Jean-Marc Lude
Jean-Marc Lude - 2 måneder siden
Have you ever use an induction forge?
Bill Stelling
Bill Stelling - 2 måneder siden
Go up one size in pipe for the air intake. That should up the volume and the original fan should be just fine... It's choked off.
Lance Heckel
Lance Heckel - 2 måneder siden
I'm sure you know this just overlooked it, you can move the handle on those valves 180 degrees. Just take the little nut off the top, move handle and put nut back on.
Crusoe
Crusoe - 2 måneder siden
you got to turn it 180 degrees, not 90 :)
David Withers
David Withers - 2 måneder siden
Classic phrase - 'Are you kidding me!?' Lol. Drill sorting commence!
Beer Can Full of Toes
Beer Can Full of Toes - 2 måneder siden
Funny I got my forge running about the same time as this posted! Not that Alec needed another forge though lol.
Beer Can Full of Toes
Beer Can Full of Toes - 2 måneder siden
Turn that ball valve!!!! Lmao
rob collins
rob collins - 2 måneder siden
hey alec, just curious, is there a reason why you couldn't use the compressed air line instead of a blower?
Michael Foster
Michael Foster - 2 måneder siden
Larger shorter pipe with as few bends and restrictions as possible, if you have to turn 90 degrees use long radius elbows. Thanks for the heads up on the insulation, i have been contemplating building my own forge.
Matt Reed
Matt Reed - 2 måneder siden
It's definitely called a unibrow.
michael haas
michael haas - 2 måneder siden
is it crazy to add an oxygen line into the blower?
evertoki
evertoki - 2 måneder siden
9:35 or just move the valve handle would have saved a lot of time
oiuet souiu
oiuet souiu - 2 måneder siden
a liquid, however it's easier of the blower if you have a pipe that is the size of your blower running into the forge.
oiuet souiu
oiuet souiu - 2 måneder siden
unskilled tradesmen. I bet the guy installing that wasnt loving that you put that on video.
Em Fo
Em Fo - 2 måneder siden
alec the gas fitter
doryvd1
doryvd1 - 2 måneder siden
Alec, you probably need to enlarge pipe between the fan outlet and the forge. Also, a swept tee instead of the square tee on the gas connection to the main pipe may help too
sean lutz
sean lutz - 2 måneder siden
I'm wondering if its possible to put in a venturi tube just before the burner box? By nature it will condense the air/gas flow and force it out the other side at a higher rate of speed and pressure. It could be worth a try. You have a mill that could handle making a venturi tube.
eioshen boboi
eioshen boboi - 2 måneder siden
“Huge massive” I think it might be pretty big
TheSuckClub
TheSuckClub - 2 måneder siden
Wouldnt injecting some pure oxygen gas into the natural gas line help with oxygen saturation? Or maybe use compressed air for higher pressure levels?
eioshen boboi
eioshen boboi - 2 måneder siden
Is this the kid from the movie "stuart little"🤔
cncgeneral
cncgeneral - 2 måneder siden
Drill a 4000ft well and run a pipe down it to pull air with a higher oxygen concentration in
Connor Leecue
Connor Leecue - 2 måneder siden
What if you used a blower to blow more air into the blower
Suomalaista Pelailua
Suomalaista Pelailua - 2 måneder siden
i have an idea make damascus steel anvil xd?
Robert Flask
Robert Flask - 2 måneder siden
Does that gas/air inlet pipe allow the air to flow in at a high enough rate? I'm thinking you might just be bottlenecked with that smaller pipe and need to go bigger.
metalscrapper12
metalscrapper12 - 2 måneder siden
You could aquire an squirl cage(blower motor) from a furnace they put out alot of air. if you manage to find a large furnace from a 2 story home they usually have bigger motors and usually you can find them free on craigslist or at a scrap yard
Dylan Davies
Dylan Davies - 2 måneder siden
Air going into blower should be cold if possible, atmospheric pressure can't be changed but at a given pressure the density would depend on temperature. I bet that shop gets sweltering when the forge is on.
Going from a 30c(86F) to a 10c(50F) outside air would give you a more than 7 percent improvement in the amount of oxygen and Montana is pretty cold.
Probably more when you think that the forge probably depletes a little of the oxygen. Ducts would have to be good to stop themselves being self defeating....

Maybe even an AC? Cool the outside air to really cold levels to density it even more, an average AC should be good for like 400cfm per ton...
You could be pushing well over 10 percent more air, which would probably be enough to counteract the pressure change
caleb fink
caleb fink - 2 måneder siden
Did this man just drill a hole in uni-strut?
James iPad
James iPad - 2 måneder siden
Math will solve this problem
No_Face Kid
No_Face Kid - 2 måneder siden
gold and silver damascus?
DrCyberpunk1987
DrCyberpunk1987 - 2 måneder siden
Unistrut is the greatest invention. I know a chap who built his greenhouse from stuff that was left over from a site he was working on.
John
John - 2 måneder siden
STOP!!!! STOP!!! stop I see a problem. You need a bigger boom lift.
Jacob Summer
Jacob Summer - 2 måneder siden
Those squeeze one fittings are called pro press fittings and they are a joke among tradesmen. They are expensive fittings that often leak and dont last and are a sign of sloppy unskilled tradesmen. I bet the guy installing that wasnt loving that you put that on video.
Andy C
Andy C - 2 måneder siden
Size of the pipe and output pressure of the blower probably the limiting factors. Bigger blower not necessarily higher pressure
Quinn Blankenheim
Quinn Blankenheim - 2 måneder siden
Keep in mind that your NG fuel is about half as energy dense as LP, so you will need twice as much fuel per unit of air to get the same heat in the forge. You keep putting more air in, but are not increasing your fuel, and in fact probably decreasing it because you are putting more air in, so you will be limited in the amount of energy entering the fuel. Get a bigger transition tube like someone below said.
burntdabruski
burntdabruski - 2 måneder siden
A good resource for improving your blower performance and explaining a lot of other comments is the Cook Fans "Cookbook." You can find free pdfs easily online. It has a lot of diagrams and a good troubleshooting section. One thing that I haven't seen commented yet is that you can improve the performance of a blower on the inlet side of the blower. 2.5 to 3 diameters of straight duct into the inlet of the blower reduces turbulence on the inlet. Can't say it will solve the problem but it will improve performance.
Miguel Gabiola
Miguel Gabiola - 2 måneder siden
Is this the kid from the movie "stuart little"🤔
Dan
Dan - 2 måneder siden
Why don't they just run the blower on the opposite side in a different pipe?
Asmordis Fluffbreaker
Asmordis Fluffbreaker - 2 måneder siden
That forge is hella neato
shoeurenda
shoeurenda - 2 måneder siden
Dude uni-strut is the best!!! How have you never heard of this?!
aklein318
aklein318 - 2 måneder siden
Dude, you adapting that bigger blower to fit reminded me of that scene in Apollo 13 where they have to make basically the same thing for the CO2 filter to work.
The Legacy Show
The Legacy Show - 2 måneder siden
Use an oxygen tank
ThaFuzzwood
ThaFuzzwood - 2 måneder siden
4:45 rewound this like 5 times for hilariousness.
Koen Z
Koen Z - 2 måneder siden
Meby use a cheap superchachter from ebay or someting. Because then is the air compresed.
DatBoyPie
DatBoyPie - 2 måneder siden
Idea for obtaining more air for the new forge. Use an “intercooler”. Many automotive applications use it to cool hot (and therefore less dense) air into cooler (more dense) air. See Supercharging and Turbocharging. The more dense the air, the more air molecules available to burn, more/better combustion. Of course flow is important as well and you must have piping that can support the amount of flow you are generating. Piping size and change of direction impact this greatly.
miko foin
miko foin - 2 måneder siden
I bet that huge blower you've got is rated for high volume at low pressure, so it can't push air through that thin tube you've got going to the forge
miko foin
miko foin - 2 måneder siden
Plumber here, those guys did an awesome job. Definitely use them for your future projects. The press tools are definitely fun to use.
evanplanas
evanplanas - 2 måneder siden
when Alec was talking about altitude and oxygen content. ( a thing that is common knowledge but most people forget)..it got me wondering. would individuals at higher altitudes that say...got sick with some sort of respiratory illness, be at greater risk of death. before modern medicine, were chances of living thru a respiratory illness greater for those at sea leave?
bocoy noiu
bocoy noiu - 2 måneder siden
Raid: Shadow Legends is really paying well for you to make all these investments. :p
bocoy noiu
bocoy noiu - 2 måneder siden
What gas pressure was the previous owner using for the large forge? You're using 2 psi, which is more than most appliances use. Maybe industrial stuff uses 2 psi, I don't
jackson brazelton
jackson brazelton - 2 måneder siden
I wonder just how good of shape Alec is in
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